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  1. Subjects
  2. Design and technology
  3. Key stage 2
  4. Year 5
  5. Mechanical systems: Gears and pulleys
  6. Lesson 1: Gears

Lesson 1: Gears

Exploring the history of gears, understanding how and why they are used and making and evaluating gears from different materials.

Jump to:CPD video in this lesson
  • Key information
  • Before the lesson
  • Lesson plan
  • Adaptive teaching & vocabulary definitions
CPD video in this lesson

Learning objective

  • To create a working gear system and explain its function.

Success criteria

  • I can give examples of mechanical systems that use gears in everyday objects.

  • I can describe how gears allow us to increase the output of a mechanism.

  • I can make a simple gear.

  • I can connect gears in a gear system.

Before the lesson

Watch

  • 2847 views

Watch

  • 2847 views

Lesson plan

Jump to:
  • Recap and recall
  • Attention grabber
  • Main event
  • Wrapping up

Before undergoing this unit, check that the children understand the following:

  • A mechanical system can allow something to move more efficiently.

  • Mechanical systems have more than one mechanism that moves to make them work.

  • Either wheels move around the axle or with the axle.

Before undergoing this unit, check that the children understand the following:

  • A mechanical system can allow something to move more efficiently.

  • Mechanical systems have more than one mechanism that moves to make them work.

  • Either wheels move around the axle or with the axle.

Optional: provide each child with a copy of the Knowledge catcher (see link: Assessment – D&T: Y5: Mechanisms: Gears and pulleys) and ask them to complete it to the best of their ability. Explain that at the end of the unit, they will revisit it, adding more information in a different colour.

Play the Pupil video: Gears, which introduces gears, how they work in gear systems, their function, some interesting historical examples (including the Antikythera mechanism, medieval tower clocks and Archimedes screw) and some modern examples (including wind turbines).

Optional: provide each child with a copy of the Knowledge catcher (see link: Assessment – D&T: Y5: Mechanisms: Gears and pulleys) and ask them to complete it to the best of their ability. Explain that at the end of the unit, they will revisit it, adding more information in a different colour.

Play the Pupil video: Gears, which introduces gears, how they work in gear systems, their function, some interesting historical examples (including the Antikythera mechanism, medieval tower clocks and Archimedes screw) and some modern examples (including wind turbines).

Pupil video: Gears

3250 views

Ask the class to discuss with a partner the following questions:

  • What is a gear and how does it work? (A gear is a wheel with teeth that fits into another gear's teeth. They work by turning each other and they can change the speed or direction of movement.)
  • Can you explain the terms 'input' and 'output' in relation to gears? (The input is where the force or motion starts and the output is where the force or motion ends after passing through the gears. For example, when turning a handle (input), the gears turn and can make something else move (output).)
  • Why are gears like wind turbines essential in modern technology? (Gears in wind turbines help increase the generator's speed, making producing electricity from the slower turning blades easier.)
  • How do gears make work easier in machines? (Gears make work easier by changing the input movement's speed, force or direction.)

Take feedback from the class.

Inform the class that they will make gears with different types of teeth and compare and evaluate how well the teeth work.

Play the Pupil video: How to make gears, which shows how to make gears with teeth made from three different materials.

Explain that the children will now test, compare and evaluate their gears. Display the Presentation: Evaluating gears, which shows some keywords to consider when comparing and evaluating. Ask the groups to discuss the keywords and suggest questions they could ask to learn more about each one in relation to their gear system.

Slide with a yawning cat under the heading Introduction.
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Teach in presentation mode

Success criteria

  • I can give examples of mechanical systems that use gears in everyday objects.

  • I can describe how gears allow us to increase the output of a mechanism.

  • I can make a simple gear.

  • I can connect gears in a gear system.

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In this unit

  • Assessment – D&T Y5: Gears and pulleys

    View assessment
  • Current lesson

    Lesson 1: Gears

  • Lesson 2: Improving your gear design

    View lesson
  • Lesson 3: Pulleys

    View lesson
  • Lesson 4: Eco-gadget bike project: Market research

    View lesson
  • Lesson 5: Eco-gadget bike project: Design

    View lesson
Created by: Kapow Primary Team | Maintained by: Kapow team
Last update: 27 March 2026
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